April 24-27, Asia's largest and second largest rubber and plastics industry exhibition - the 32nd China International Plastics and Rubber Industry Exhibition (CHINAPLAS 2018) is being held in Shanghai Hongqiao National Convention and Exhibition Center, attracting 40 from the world The 3,948 exhibitors from various countries and regions can focus on the eyes and eyes of the whole industry.
With the rapid development of the plastics industry, the demand for customized, mass-produced, and energy-efficient production is increasing, so technological innovation is particularly important. Among them, opening up with Industry 4.0, upgrading to intelligent is an important direction, and "CHINAPLAS 2018 Chinaplas" is technology-led, focusing on the theme of "innovative plastic future", for four consecutive days with a new look The industry has released leading technologies and demonstrated the process and achievements of intelligent manufacturing in the rubber and plastics industry.
This year's show was moved to the National Convention and Exhibition Center in Shanghai's Hongqiao for the first time. The area exceeded 340,000 square meters. Compared with the exhibition held in Shanghai two years ago, it has increased by nearly 100,000 square meters, setting a new record in the history of the exhibition. Not only that, but the popularity is even more blasting. According to official statistics, the number of visitors on the first day of the exhibition was as high as 51,980, a 29% increase over last year. It is really a sea of ​​people!
As an industrial automation media, Xiaobian naturally pays most attention to the major industrial automation manufacturers at the exhibition. Through these manufacturers, we can learn the latest technological progress in this industry. After visiting the three-day exhibition, the biggest impression for Xiaobian is that in the rubber and plastics industry, since almost all of them are continuous production in large quantities, the automation degree of the machine is already very high, and now it has been developing towards the automation of the entire production line. Robots, robots, and machine vision have been widely used. Whether it is the predictive maintenance of machines, the flexibility of machines and production lines, or even the digitization and networking of the entire plant, it has begun to attract more and more users' attention. It is ready to go.
Below we look at some of the hot booths of this exhibition from the perspective of industrial automation.
So, what are the latest technologies and products that the show has specifically shown? Don’t worry, let’s start with a wave chart.
This exhibition can be said that many exhibitors have zoomed in. The highlights are too much to see. Don’t believe it.
Injection molding machine control system manufacturer 1, Delta
In this exhibition, Delta mainly focused on three fine-molecular industries: extruders, injection molding machines and blow molding machines. The exhibition focused on Delta's professional customization, and it has a remarkable energy-saving effect, quiet environmental protection requirements, and all-electric system solutions for injection molding machines. The production line system solution, the stretch blow molding machine system solution and the blow molding machine all-electric system solution meet the requirements of high efficiency, energy saving and environmental protection for users in the rubber and plastics industry.
2, B&R
At the exhibition, B&R exhibited the APROL Smart Factory plastic factory intelligent solution, injection molding machine control solution, EUROMAP integrated in OPC UA and electric injection molding machine control system.
In addition, B&R brings its heavyweight product, the flexible electric drive conveyor system SuperTrak. Multiple permanent magnet movers (also known as shuttles - similar to maglev traffic systems) run on long stator linear guides (up to 50 meters), which can form circular conveyor tracks, and the objects to be processed can be spaced and positioned. The direction, direction, etc. can be adjusted to move to different processing stations for processing.
3, Bosch Rexroth
Bosch Rexroth is the first to showcase interconnected hydraulics in China. By combining traditional hydraulic solutions with modern system architecture and software functions, Interconnected Hydraulics is particularly suitable for a wide range of technical applications in machines and systems, and for Industrial 4.0/IoT applications. Interconnection provides support.
As a representative of the interconnected hydraulic products, Bosch Rexroth's new hydraulic power unit CytroPac also appeared at the show.
4. Beckhoff At this exhibition, Beckhoff exhibited flexible PC- and EtherCAT-based automation solutions for injection molding machines, blow molding machines, extrusion systems and handling systems.
As one of the early adopters of the OPC UA standard, Beckhoff also offers the OPC UA-based Euromap 77 interface for communication between the injection molding machine and the host. In addition, its PC-based, highly integrated control system not only increases the productivity of plastic machinery, but also reduces hardware and engineering costs, and the open interface in hardware and software increases machine design flexibility.
5, Siemens
As an industrial giant, Siemens has become accustomed to the various exhibitions. This time is no exception, exhibiting its standard solutions for the plastics industry, a family of motion control products, a product line covering all applications in the plastics industry, SIPLUS HCS and advanced heating control systems for the rubber and plastics industry.
Material manufacturer BASF This year, BASF has made innovations in new ways. At this year's CHINAPLAS, 7Crash brand director and well-known designer Shen Enzhen organized a unique concept fashion show to further showcase the innovation opportunities in consumer goods, clothing and technology through the material fashion show.
In this concept fashion show, BASF launched a range of materials for fashion and design, including the use of Elastollan thermoplastic polyurethane (TPU) yarn, Elastollan TPU is a multifunctional material that can be extruded into different shapes To provide designers with design freedom.
The models also wear some uniquely designed clothing, including polypropylene non-woven fabrics and polyethylene yarns made with the latest generation of light stabilizer TInuvin XT 55. TInuvin XT 55 is commonly used in the manufacture of artificial turf.
Injection molding machine manufacturer
Borch – the second board intelligent injection molding machine expert, the country's first batch of intelligent manufacturing pilot demonstration enterprises. This time, a smart two-color injection molding system consisting of two-plate intelligent multi-material injection molding machine was exhibited. Based on the lean production needs of the customer market, this system relies on innovative technology and a unique two-plate intelligent two-color injection molding machine to produce a folding stool at one time.
Intelligent injection molding unmanned production line, which can be produced from raw materials to finished products. The system will realize the intelligent unmanned production in one injection molding machine and one set of molds, which traditionally requires three sets of molds and multiple hand-assembled two-color folding stools.
As shown in the figure, the injection molding machine is producing small horses on site, and the audience is waiting in line to receive it.
LS injection molding machine
The LS injection molding machine mainly exhibited two injection molding machines, namely the WIZ-280E automatic injection molding machine and the PREMIUM injection molding machine the ONE*1300.
WIZ-280E automatic injection molding machine is producing disposable plastic cups
PREMIUM injection molding machine the ONE*1300 is producing automotive lampshade Terry machine
Terry Machine Co., Ltd. is the first A-share listed company on the main board of the Shanghai Stock Exchange in the injection molding machine industry. The focus is on the large-scale DE585 all-electric thin-wall packaging injection molding machine. It has a series of features such as energy saving, precision, quiet, high efficiency and cleanliness. At the same time, DE585 all-electric high-speed injection molding machine is equipped with high-speed intelligent control system and reinforced clamping, machine hinge and fuselage parts, loading high-speed screw, which can be well adapted to the rapid processing of thin-walled packaging products.
The DE585 injection molding machine is producing 1 out of 8 stacked fast food boxes. In the case of a shorter cycle, increase the number of products, increase production efficiency, and save production costs.
Factory builder
FANUC brings a number of plastic processing automation solutions - highly integrated injection molding and robot systems, tooling, and leading IoT and digital plant technologies, including: automotive parts thermoset systems, two-color cup automated injection molding, ceramics Powder injection molding, ceramic mobile phone casing grinding, gear mold processing, etc.
LR Mate 200iD robot with ROBOSHOT α-S50iA injection molding machine, is completing the injection molding, removal and deburring automation of automotive parts
The ROBOSHOT injection molding machine's precise and stable ceramic powder injection molding capability cooperates with the M-10iA/12 robot to form an unmanned automatic production system. ROBOSHOT can easily handle ceramic powder injection molding by simply replacing the CIM-specific screw barrel set.
Integrated M-10iA/10M new high inertia robot wet grinding, sandpaper automatic replacement process, showcase the ceramic mobile phone shell automatic grinding solution.
The ROBOHSOT α-S130iA injection molding machine is being injection molded in a two-color cup using FANUC's second injection unit.
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Ok, the exhibitor will introduce it here first. If you want to introduce them one by one, then the small series will be published!
Next, Xiaobian takes you to look at the attractive giant products. These products are huge and popular, attracting full attention.
Sodick (Japan Sodick) MS200 injection molding machine, is producing disposable plastic cups
Tusta's injection molding automation production line
ACME's high-speed thin-wall two-color injection molding system. Above is the 2600-T04 injection molding machine, which mainly produces the lid of the beverage cup; below is the 3500-I04 injection molding machine, which mainly produces the bottle body of the beverage cup.
Bole Plastics' BL950DK injection molding machine, together with Gree's robot, can be used to produce auto parts.
Haitian's MARS II high-performance injection molding machine is producing in-mold label tea cups.
ENGEL (Engel Injection Molding Machine)'s duo 500 combi injection molding machine is producing a convex mirror inside the lamp.
Ok, there are too many highlights. I can’t finish it.
In fact, Xiaobian still has a lot of materials and highlights to share with everyone, but the brain memory is not enough, many products have forgotten it is dry, so it is not here to mislead everyone.
Finally, lyrical, "CHINAPLAS" is really bringing together the latest products and technologies in the rubber and plastics industry.
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